Fabrication and characterization of novel polymer-matrix nanocomposites and their constituents

Two main issues for the wide application of polymer-matrix nanocomposites need to be addressed: cost-effective processing of high-performance nanomaterials, and fundamental understanding of the nanofiller-polymer interaction related to property changes of nanocomposites. To fabricate inexpensive and robust carbon nanofibers (CNFs) by the electrospinning technique, an organosolv lignin for replacing polyacrylonitrile (PAN) precursor was investigated in this work. Modification of lignin to its butyl ester alters the electrospinnability and the thermal mobility of the lignin/PAN blend precursor fibers, which further affect the thermostabilization and carbonization processes of CNFs. The micromorphology, carbon structure, and mechanical properties of resultant CNFs were evaluated in detail. Lignin butyration reveals a new approach to controlling inter-fiber bonding of CNFs which efficiently increases the tensile strength and modulus of nonwoven mats. A commercial vapor-grown CNF reinforcing of room-temperature-vulcanized (RTV) polysiloxane foam has potential impact on the residual tin catalyst in composites and consequently the aging and the long-term performance of the materials. Elemental spectra and mapping were employed to analyze the distribution and the composition of tin catalyst residues in the CNF/polysiloxane composites. Thermal analysis revealed a significant increase of thermal stability for CNF-filled composites. Further, the glass transition properties of polysiloxane are not evidently influenced by the physical interaction between CNF filler and polysiloxane matrix.